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HVAC Acoustic Integration Guide

Complete construction reference for duct penetrations, silencer installation, flex connections, and acoustic sealing across all four served rooms in the .

BUILDER CUSTOMIZATION GUIDE -- HVAC PENETRATIONS

CUSTOMIZABLE -- Duct hanger and support bracket brand, vibration isolator bracket manufacturer (if matching deflection spec), duct tape and mastic brand, access panel frame finish, insulation jacket colour on exposed runs.

DO NOT ALTER -- Duct dimensions and routing paths, flexible connector length and type at wall penetrations, sleeve oversizing dimensions, silencer attenuation ratings and positions, terminal velocity limits per grille, duct liner type and thickness, number of bends before and after silencers, acoustic lagging specifications on exposed ductwork. HVAC penetrations are the most common source of acoustic flanking -- follow details exactly.

Top-Down Duct Layout

Supply and return runs branch from the buffer spine partition. Each penetration uses oversized sleeves and flex connectors to maintain acoustic isolation.

Plan View — Buffer Spine Duct Routing
BUFFER SPINE VO LIVE NC-20 CONTROL ROOM NC-25 VIDEO / PODCAST STUDIO NC-25 EDITING BAY NC-30-35 MAIN DUCT IDU-03 1.0 TR IDU-04 1.0 TR A B C D LEGEND: Rigid Duct Flex Connector Wall Penetration Silencer Indoor Unit (IDU) Duct Band Y: 110-230 cm

Penetration Cross-Section Details

Every duct penetration through the buffer spine wall requires an oversized sleeve, neoprene isolation gasket, acoustic putty, flexible duct connector, and fire damper. Select a run to view its specific cross-section.

Run A — Wall Penetration Cross-Section (VO Live)
BUFFER SPINE WALL (STC 55) ROCKWOOL 70mm OVERSIZED SLEEVE (+50mm) RIGID DUCT (BUFFER) SILENCER A 1000mm lined FLEX 300mm MIN RIGID DUCT (VO LIVE) FIRE DAMPER ACOUSTIC PUTTY NEOPRENE GASKET Room Side Buffer Side VO LIVE ROOM BUFFER ZONE Neoprene Gasket Acoustic Putty Fire Damper Silencer Wall Structure
Run B — Wall Penetration Cross-Section (Control Room)
BUFFER WALL (STC 55) FLEX 300mm CONTROL ROOM SIDE BUFFER SIDE SILENCER B 1000mm lined CONTROL ROOM BUFFER ZONE
Run C — Wall Penetration Cross-Section (Studio)
BUFFER WALL (STC 55) FLEX 300mm STUDIO SIDE BUFFER SIDE SILENCER C 1000mm lined STUDIO BUFFER ZONE
Run D — Wall Penetration Cross-Section (Editing Bay)
BUFFER WALL (STC 55) FLEX 300mm EDITING BAY SIDE BUFFER SIDE SILENCER D 500mm lined EDITING BAY BUFFER ZONE

Per-Run Silencer Details

All silencers are installed in the buffer zone, immediately before the wall penetration. Flanged connections ensure airtight sealing. Lined silencers use mineral wool acoustic lining with a perforated metal facing.

Flexible Vibration Break Detail

The flexible duct connector is the critical acoustic break at every wall penetration. It prevents rigid-path sound transmission from the duct system into the room walls. Minimum 300mm length is required for effective vibration isolation.

Flex Duct Connector — Exploded Assembly View
WALL SLEEVE (+50mm all sides) RIGID DUCT (Room Side) CLAMP FLEX 300mm RIGID DUCT (Buffer Side) CLAMP SEALANT SEALANT min 300mm HOW IT WORKS: The flexible section breaks the rigid acoustic bridge. Sound energy traveling through duct walls is absorbed by the flex material, preventing flanking transmission through the wall structure.

Material Specification

Neoprene-coated fiberglass fabric, minimum 2-ply construction. Must be rated for HVAC use and fire-resistant (Class 1 or 0 fire rating). Inner surface smooth to minimize turbulence and noise regeneration.

Installation Requirements

Secure with stainless steel band clamps at each end. Do not stretch taut — allow slight sag for vibration absorption. Seal clamp joints with mastic sealant. Never exceed 300mm unsupported span.

Equipment Vibration Control

Both indoor units (IDU-03 and IDU-04) are ceiling-cassette mounted within the buffer zone duct band. All connections must be vibration-isolated to prevent structure-borne noise transmission into the acoustically treated rooms.

IDU Mounting

Ceiling cassette units mounted on spring-loaded vibration isolators (minimum 95% isolation efficiency at operating speed). Neoprene pads between mounting brackets and ceiling structure. All-thread rods with rubber grommets for ceiling suspension.

Spring
Primary Isolator
Neoprene
Secondary Pad
95%+
Isolation Efficiency

Condensate Drain Isolation

Condensate drain lines must use flexible PVC connectors at the unit connection point. Rigid drain pipe must not contact the IDU directly. Use a minimum 150mm flexible section with neoprene-lined pipe clips where supported from structure. Drain traps must maintain water seal at all times.

Refrigerant Line Penetrations

Liquid and gas lines from the outdoor unit pass through the building envelope. Each penetration requires a neoprene-lined sleeve with fire-stop sealant at both faces. Lines must be isolated from the sleeve with rubber grommets — copper must not contact masonry or steel structure.

Neoprene
Sleeve Liner

Duct Hangers & Supports

Acoustic Critical
No direct metal-to-slab or metal-to-beam duct suspension permitted. Even one rigid hanger can short-circuit the entire isolation system by transmitting compressor vibration directly into structure.

All duct runs within the buffer zone and room plenums must use neoprene-isolated clevis hangers or spring isolators. Pad material: neoprene, 25mm minimum thickness, 40-shore durometer. Load rating: sized for 3× actual duct weight to prevent bottoming-out. Maximum hanger spacing: 1200mm for rectangular duct. Trapeze hangers with rubber channel liners preferred over single-rod hangers for runs over 3m.

Noise Criteria Verification

Each room's NC target is the SSOT value from ACOUSTIC-CONSTANTS.js. Silencer sizing must achieve the HVAC noise budget allocation for each room.

Room NC Target HVAC Budget (dB) Silencer Run Silencer Attenuation (dB) Terminal Velocity (m/s) NC at Diffuser (max) Margin Status
SSOT Locked

NC targets are locked values from the acoustic design specification. Silencer dimensions and attenuation values were engineered specifically to meet these targets. Any change to duct sizing or silencer specification requires full NC budget recalculation.

HVAC Penetration Checklist

Follow this exact sequence for each of the four duct penetration runs. Steps are ordered to prevent rework and ensure acoustic integrity.

  1. Install Wall Sleeve Before Finishing Walls Cut oversized opening in buffer spine framing. Install galvanized steel sleeve 50mm larger than duct on all sides. Sleeve must be set before gypsum layers are applied. Verify sleeve is level and centered in the wall cavity.
  2. Mount Silencer in Buffer Zone Position silencer on the buffer side, directly adjacent to the wall penetration. Use flanged connections. Support silencer with isolation hangers from ceiling structure. Verify silencer orientation matches airflow direction markings.
  3. Connect Rigid Duct to Silencer Run rigid rectangular duct from the silencer outlet toward the wall sleeve. Maintain minimum 100mm clearance from wall face for the flex connector. Seal all duct joints with mastic sealant and foil tape.
  4. Install Flex Connector at Wall Penetration Attach flexible duct connector between the rigid duct end and the wall sleeve. Minimum 300mm flex length. Secure with stainless steel band clamps at each end. Allow slight sag — do not stretch taut. This is the critical acoustic break.
  5. Connect to Room-Side Duct On the room side, connect another flex section (or continue rigid duct if structurally isolated). Route to the ceiling plenum diffuser location. All room-side duct must be acoustically lined internally.
  6. Seal All Gaps with Acoustic Sealant Apply non-hardening acoustic sealant (putty pads) around the sleeve at both wall faces. Fill any remaining gaps between sleeve and duct with mineral wool packing. Install neoprene gasket between sleeve and wall structure.
  7. Wrap Exposed Duct in Acoustic Lining All exposed duct within the room ceiling plenum must be wrapped in 25mm acoustic duct wrap (fiberglass with foil facing). Secure with adhesive and mechanical fasteners at 300mm intervals. Seal lap joints with foil tape.
  8. Install Fire Damper At every fire-rated wall penetration, install an intumescent fire damper on the buffer side between the sleeve and the silencer. Damper must be accessible for inspection. Verify free operation of the blade assembly.
  9. Commission and Test Airflow With all connections complete, commission the system. Measure airflow at each diffuser and compare to design CFM. Perform sound level measurement at each room's listening position. Compare measured NC to target NC. Document all readings.

Mandatory Requirements

Critical

Never use rigid connections through walls. Every duct penetration through an acoustically rated wall must include a flexible duct connector (minimum 300mm length). Rigid-to-rigid connections create an acoustic bridge that completely bypasses the wall's STC rating. This is the single most common cause of HVAC-related noise failure in studio construction.

Warning

Oversized sleeve is mandatory. The duct must NOT touch the wall structure at any point. The sleeve must be 50mm larger than the duct on all sides, creating a continuous air gap that is packed with mineral wool and sealed with acoustic putty. Any metal-to-structure contact creates a flanking path.

Info

Fire dampers required at all fire-rated wall penetrations. Intumescent fire dampers must be installed per local fire code at every point where ductwork penetrates a fire-rated wall or ceiling assembly. Dampers must be accessible for periodic inspection and maintenance. Document all damper locations on the as-built drawings.

SSOT Locked

NC targets are the Single Source of Truth values. Silencer sizing, duct velocity, and diffuser selection have all been engineered to achieve the locked NC targets: VO Live NC-20, Control NC-25, Studio NC-25, Editing NC-35. Any field modification to silencer length, duct size, or diffuser type must be re-verified against these targets before installation.

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